Build humidor - cigar box made by yourself

Build humidor - cigar box made by yourself: humidor

Cigars need a place where some moisture is stored to keep the cigars fresh and aromatic. Therefore, anyone who loves cigars should also use a humidor.

The problem with the thing: If you want to buy a humidor, you have to expect high prices. And cheaper versions usually do not serve their purpose because they are leaking and therefore can not maintain the required humidity. As a result, the humidor to pure zirconia, in which, however, nothing can be stored.

The simple solution: Build a humidor, Who builds the humidor itself, not only saves money, but at the same time can be sure that it is also processed properly. In addition, the individual design aspect is added. At the same time, a humidor can be a noble and very personal gift. And not just for your birthday, but maybe also for Father's Day.

If you follow our instructions, you only need a few steps. In our proposal we use as cheap as possible material, which nevertheless does not reduce the quality. If you want to use more sophisticated components, you simply have to replace the corresponding parts with the higher ones.

The construction of a humidor: body and lining

But let us first explain how a humidor is generally constructed.

A humidor has a so-called corpus, which forms the outer box. This body has a wood inscription called lining. A humidor is completely covered with a lid to make sure the parts fit together perfectly. Only later, the lid is separated from the body. In addition, both body and lid are designed with poplar plywood panels. The plates of the body are slightly over, so the plates of the lid must be correspondingly shorter. This ensures the interlocking of both parts, which in turn the required humidity in the humidor can be maintained.

The construction of the humidors that we propose will succeed in five easy steps.

Humidor material list

  • 1 multilayer composite panel: 1.5 cm thick, 100cm x 50cm
  • 1 poplar plywood: 0,5cm thick, 100cm x 50 cm
  • Sliced ​​veneer
  • Ponal Classic Wood Glue
  • Casket hinges
  • 4 felt pads1 moistening system
  • 1 hygrometer
  • 1 circular saw, with the possibility to cut mitres
  • 1 circular saw with stop
  • 1 miter clamp
  • 32 miter clamps
  • 1 cutter knife
  • clamps

Humidor build step by step

Before you start construction, we would like to point out the following: Not everyone has a circular saw available. If you really do not call it your own, ask the carpenter or the hardware store, if they can cut you the appropriate parts.

Step: Marking

corpus

Start with the 1,5 cm thick multi-layer composite board and record the insides of the individual parts. Between the components you should leave 5 cm space, because they are mitred. The following parts are needed for the body:

  • 2 parts: 27 x 22 cm
  • 2 parts: 22 x 11 cm
  • 2 parts: 27 x 11 cm

lining

When cutting the parts for lining, you do not have to worry about leaving a gap, because the parts are not mitred. For the lining you need:

  • 2 parts: 27 x 22 cm
  • 2 parts: 27 x 8.7 cm
  • 2 parts: 21 x 8.7 cm
  • 2 parts: 27 x 1 cm
  • 2 parts: 21 x 1 cm

Step: Carcase construction

After recording, you need the circular saw to cut out the parts. Be sure that the circular saw is open 45° miter to the outside is posed. Consider it: Only a wrong or slate cut affects the entire humidor and its closure. Accordingly, the highest precision is required. If you want to be sure after cutting, you can first assemble the parts and see if everything fits.

If this is the case, everything can be glued. This means the entire body including the lid. The lid will be disconnected later. This ensures that the lid and body are perfectly matched and closed.

Use Gehrungsklammern for fixing the glue edges. Such clamps ensure that the wood is both pressed and pulled into shape. The glue should be allowed to dry overnight. Only the next day remove the (by the way reusable) brackets. You have finished your carcase.

Step: Cut off the lid and adjust the lining

The lining is responsible for how well the humidity is kept inside the humidor. That's why accuracy is required for this step as well. However, before the lid is separated from the body.

Again, the circular saw, this time with a stop, is used. Set the stop to 4 cm and at right angles. The saw blade should be sunk so far that protrude only 2 - 3 cm from the sheet. The body is to be led over the saw blade at the cutting lengthwise and in each case to turn 90°, Care should be taken with the last cut, making sure that the lid does not fly away.

Grind the saw edges as straight as possible so that the Carcass and the lid later as close as possible can lie on top of each other.

Then you can dedicate yourself to the Lining. Use the 0.5 cm thick poplar plywood board, Cut out all parts and test again if everything fits together. Then all parts are glued again and fixed with screw clamps. Again, the glue should dry overnight.

After drying, test how well the body and lid fit together. Between the two parts a 1 - 2 mm gap should be present.

Step: final assembly

Decide on a front and a back. Then take two hinges and record the position of the hinges on the humidor, Then measure how deep the hinges must be sunk.

Next comes the cutter knife used: Use this to cut around the marker for the hinges. Then cut something away within the marker so that the hinges can be lowered. As soon as the hinges are finished, you can tighten the hinges.

Sand the overhanging parts of the linings to allow the lid to close without difficulty.

Step: Completion

So that the humidor has a better state, you bring to the Bottom a few felt pads on.

In turn, be in the lid Hygrometer and humidification system appropriate.

Now all you have to do is achieve a certain moisture level in the humidor, so that the humidor can even be used to store cigars. Take a bowl of distilled water and place it in the humidor. Then you have to wait a few days so that it can absorb the moisture properly.

Alternatively: veneer

If you do not like the appearance of your humidor yet, find an attractive veneer and clamp it around the humidor before final assembly (step 4). Coat the veneer with several layers and then sand the humidor smoothly. This gives your humidor an individual, elegant design.

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Video Board: 48 - How To Make a Cigar Humidor with Pacific Coast Tiger Maple