Building pallet chairs - construction manual for garden armchairs made of pallets


Building pallet chairs - construction manual for garden armchairs made of pallets: construction

Upcycling of europallets to a lounge chair for the garden

What used to be "old from new" is today "Upcycling" and is in line with the trend. For example, old European pallets that are no longer used can be wonderfully transformed into an outdoor armchair that invites you to relax in the garden as soon as the sun sets. The base for the chair is created quickly. These instructions show which handles are involved in the construction of the pallet armchair.

This Garden armchairs made of pallets is a real lounge chair. There is a folding table for snacks and a bottle holder for relaxing enjoyment of summer barley cold dishes. Even a sunshade holder was included in this guide by GAH-Alberts.

Shopping list Wooden connector for the pallet garden armchair:

  • 2 x square hinge (100 x 100 mm) to secure the backrest to the seat part
  • 2 x half-width hinge (63 x 43 mm) for attaching the backrest adjustment
  • 2 x Ovado hinge (graphite-gray, 62 x 64 mm, with three holes) for the upper, visible attachment of the armrest
  • 4 x square hinge (63 x 63 mm) for attaching the vertical, movable armrest bar
  • 2 x flat connectors (170 x 30 mm) for connecting two strips as footrest
  • 2 x crate strap (75 x 20.0 x 60 mm) for attaching the footrest to the seat
  • 1 x case strap (600 x 45 mm) for stepless adjustment of the footrest / leg rest
  • 2 x angle connectors (version: 135° angled, 50 x 50 x 35 mm) for the movable neck support made of two strips
  • 2 x Hinge (30 x 145 mm), for attaching the neck support to the backrest
  • 1 x case strap (300 x 45 mm), for the adjustment of the neck support
  • 2 x narrow hinge (64.0 x 34 mm) for attaching the short board used as a folding table
  • 1 x flat connector (180 x 40 mm) for securing the folding table
  • 1 x heavy duty angle connector with bead (90 mm 90 mm 65 mm) as bottle holder
  • 4 x castors for mounting under the seat part
  • Umbrella holder: 2 x clamp (20 x 24 x 86.5 mm)
  • Handle for moving the back part: Gate handle (168 x 20 mm)
  • 4 x box corners for mounting as impact protection on the armrests

Step 1: Material list for the garden chair

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

Needed:

  • Standard euro pallet 120 x 80 centimeters
  • Additional disposable pallets, the boards of which are used as armrests and supports
  • Jigsaw, hole saw, hand grinder, cordless screwdriver, folding rule and pliers, angle, 4 swivel castors, wood screws with coarse thread (about 25 mm in length)
  • Connectors, hinges and fittings from GAH-Alberts (see above).

Step 2: Measuring the pallet

Building pallet chairs - construction manual for garden armchairs made of pallets: pallet

The dimensions of the wooden parts used are determined by the dimensions of the Euro pallet or can be determined by simply stopping and marking during construction. When crafting with europallets exact dimensional accuracy is not necessary.

At the beginning mark exactly where the Euro pallet is divided into the back and the seat.

Step 3: Passing with the jigsaw

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

The Euro pallet is sawn through just behind the middle block with the jigsaw.

Step 4: The two basic parts of the lounge chair

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

The longer part of the pallet is used as a seat, the shorter one as a backrest. To match the two parts, two square hinges are used.

Check first at which point the connection hinges should sit and mark these points.

Step 5: Stabilize sides

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

To stabilize the closed sides of the two parts additional screws are screwed.

Step 6: Grinding

Building pallet chairs - construction manual for garden armchairs made of pallets: building

Then smooth the rough surfaces and edges with sandpaper.

Step 7: Position hinges

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

Set the position of the square hinges.

Step 8: Connecting backrest with seat

Building pallet chairs - construction manual for garden armchairs made of pallets: building

Screw on large hinges at the rear of the seat and then (preferably in pairs) connect the back of the front pallet rails of the backrest to the hinge.

Step 9: Trim the bar

Building pallet chairs - construction manual for garden armchairs made of pallets: building

Bring a strip to the width of the chair

Step 10: Screw the hinges

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

Attach two smaller, half-wide hinges to the back.

Step 11: Screw the strip

Building pallet chairs - construction manual for garden armchairs made of pallets: pallet

Stop the strip and screw it to the seat.

Step 12: Variant a) Strip on push

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

Thus, the bar can be brought in three positions to the highest backrest setting. At the top of the pile...

Step 13: Variant b) Flipped bar

Building pallet chairs - construction manual for garden armchairs made of pallets: construction

... folded in the middle position, with the backrest resting on the bar, and completely folded away in lying position

Step 14: Attach rollers

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

At the four outer corners at the bottom of the seat is screwed with a board lying a castor.

Step 15: Attach armrests and footrests

Building pallet chairs - construction manual for garden armchairs made of pallets: chairs

The wood of another old pallet serves as a material for armrests as well as headrest and footrest. First remove the nails, hold the armrest to the armchair and measure the length.

Depending on how the hobbyist chooses his wood, the measure may vary. Therefore: stop and cut to size.

Step 16: Slats for armrests

Building pallet chairs - construction manual for garden armchairs made of pallets: building

Cut slats and also grind.

Step 17: Visible hinges

Building pallet chairs - construction manual for garden armchairs made of pallets: pallet

The armrest is then secured to the top of the armchair by means of a wooden connector of the selected height. As this connection is visible, the Ovado design fittings from GAH-Alberts are used.

Step 18: Assemble the armrests

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

For the vertical part of the armrest, attach a shorter wooden board to the armrest and to the seat at the inner angle. Mount the second armrest in the same way. The board should be sawed off at a 45° angle in order to be able to assume a flat seating position later

Step 19: Chamfer the board

Building pallet chairs - construction manual for garden armchairs made of pallets: pallet

Chamfer the vertical board to allow the armrest to move from the right angle position to a shallower angle when the backrest is moved back.

The basis for the Relax armchair is now created.

Step 20: Foot and neck support

Building pallet chairs - construction manual for garden armchairs made of pallets: pallet

From other pallet boards saw a foot rest and a neck support to size.

Step 21: Mount the footrest

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

The board for the footrest is made of two strips with flat connectors. It is mounted to the seat part with two hinges or box straps. The crate strap in the middle serves for stepless adjustment of the footrest / leg rest.

Step 22: Attach the neck support

Building pallet chairs - construction manual for garden armchairs made of pallets: building

Then screw together the neck support from two narrower boards with 135° connectors, then fasten with stainless steel hinges (or similar hinges) to the back of the pallet armchair.

Step 23: Tilt with box tape

Building pallet chairs - construction manual for garden armchairs made of pallets: pallet

The stepless inclination of the neck support is, as already at the foot, caused by a box strap.

Step 24: Lounge equipment for the garden armchair

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

To give the whole thing even more lounge flair, one armrest is equipped with a board as a folding table, the other provided with a bottle holder and finally also attached an umbrella holder.

Step 25: Secure the folding table

Building pallet chairs - construction manual for garden armchairs made of pallets: construction

The fact that under the armrest a one-sided fastened with a screw flat connector is mounted, which can be easily secured with two hinges (about 64 x 64 mm) screwed folding table in the unfolded state.

Step 26: Bottle holder with hole saw

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

The hole saw is used for the bottle holder: Milling hole (approx. 65 mm) in the armrest,...

Step 27: Finish bottle holder

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

... screw large heavy duty angle connector with bead on the side of the armrest and the bottle holder is ready.

Step 28: Umbrella holder

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

Attach two smaller metal loops at the side of the seat of the pallet chair with long screws to hold the parasol securely.

Step 29: Attach metal loop

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

Attach a metal loop on the side of the backrest of the pallet chair as a handle that allows the backrest to move comfortably.

Step 30: the finished lounge chair made of pallets

Building pallet chairs - construction manual for garden armchairs made of pallets: manual

Self-built relaxation armchair for relaxed sunny days, sturdily built with wood connectors from GAH-Alberts.

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Building pallet chairs - construction manual for garden armchairs made of pallets

FAQ - 💬

👉 The list DIY pallet chair ideas will show you various outstanding models of hand-built pallet chairs that can duplicate for your spaces or can think of a new chair design also with the help of them! Pallets can be used in both dismantled and original form to build fantastic wooden chairs for every of your sitting space!

👉 In the DIY Crafts, pallets are just amazing wooden skids for indoor and outdoor projects, or we can say for doing indoor and outdoor furniture projects! If a custom sofa set comes first on your priority list of furniture, then it is damn easy to build no-cost sofas and sitting furniture with pallets!

👉 There's a wide variety of pallet plans here that including helping you make a cooler holder, coffee cup holder, patio bar, swing bed, outdoor furniture, Adirondack outdoor chair, trunk, coffee table, dining room table, bed, dresser, shelf, potting bench, wine rack, sofa, and even a shed all with pallets.

👉 To make a chair you will need two Pallets, you can get it from supermarkets or something like Home Depot. To make the work more simple, its better get Pallets in good conditions it will be easier give it the ending we want. To make the chair we need this tools. - Screwdriver.


Video Board: How to Build a Pallet Sofa Step by Step