Staircase protection - railing

Staircase protection - railing: bars

If its about Fall protection on balconies And staircases or just creative design elements, such as room dividers, walkway bars provide the right solution. Here not only lovers of rustic forms get their money, but also friends of modern design.

Explanations - Railings

  • Staircase protection - railing: staircase

    beginning rods
    are more stable than pure fill bars with a material thickness of 20 mm. The standard length of 1,200 mm is 300 mm longer than the filler rods. Therefore, with these bars and the railing anchored to the building. To this end, dowel plates must still be welded to the underside of the bar.
  • Staircase protection - railing: railing

    cross bars
    Prevent children from falling through the railing, for example. Therefore, a knee rail must be retracted, if no filler rods are desired. Fill bars also have ornamental character. A wide selection - with and without ornaments - offers creative scope.
  • Staircase protection - railing: protection

    top chords
    close the beginning and fill bars in the upper area and are normally used as a handrail.
    Usually, 40 x 8 mm thick material is used for handrails.
  • lower chords close the starting and filling bars in the lower area.
    Usually 25x8mm strong material is used here.

    Staircase protection - railing: staircase

  • Ornaments, flourishes and decorative elements offer space for creative variations. Bunde help in the connection of flourishes and fillets.

Staircase protection - railing: protection

railing are usually custom-made and therefore associated with high manufacturing and labor costs. What is there for the savvy home improvement closer than to act here yourself. Most individual components, such as Railing rods, are available in standard lengths and therefore only need to be welded.

Required devices

  • Electric welder with associated protective equipment such as welding shield and work gloves.
  • Wire brush, hammer for knocking off weld spatter, folding rule, angle, usual tools for dowelling the railing on the building, possibly angle grinder.
  • To build a template: wooden slats, nails, screw clamp

1st assembly step - planning

Staircase protection - railing: protection

railing assembly

Sketch your wish railing and set the production dimensions here. Please observe the relevant building regulations. The lateral distance between the balusters must not exceed 120 mm; if you use rods with ornaments, the distances may be increased accordingly. According to building regulations, a railing height of 1m must be achieved. If the railing is 12 m above the ground, a guardrail height of 1.10 m is required. If you do not want to use fill rods, a knee bar is also required. The local building regulations can deviate from this!

At the beginning and the end of the rail, use top bars that are more stable with a 20 mm material thickness. In addition, initial bars are 300 mm longer than fill bars and also serve to anchor the railing to the building. For longer railings, an initial bar is also set in the middle area. When designing, also consider decorative elements, Plastic handrails and fastening material for pegging the finished railing. A bill of material simplifies planning.

2. Build the assembly step template

Lay two wooden slats parallel to each other in the area of ​​the upper and lower belt (drawing). On the slats, the upper flange (handrail), lower flange and the balusters are precisely aligned and clamped with nails and clamps. The balusters must be lined with pieces of wood so that they rest centrally on the straps (see fig.) The precise position of the bars is checked at an angle. The distance between the bars should be as equal as possible for visual reasons.

3. Assembly step welding

After the top, bottom and banister bars are fixed on the template, First attach the connection points with an (electrical) welding machine. Then turn the construction over to the other side and weld the railing. For precise, angled work, you should first weld the (stronger) starter bars. Strengths of 2 to 2.5 are usually sufficient. For higher strengths, the performance of the welder should be considered. After the filler rods are welded, the connection is made with other elements such as hand curvatures, decorative elements, dowel plates, etc.

post processing

Staircase protection - railing: protection


Before the finished welded railing can be painted or painted, is a pretreatment needed. For this, descalate and purify the steel with the aid of a wire brush and knock off spatter with a hammer. For outdoor use, hot dip galvanizing is recommended as a long-term corrosion protection. For this, contact a local hot-dip galvanizing shop. So that hollow bodies do not burst when galvanizing, pipes or the like must. be provided with 9mm drill with zinc drain holes. Further information can be obtained from the galvanizing shop. To keep the paint on the fresh galvanizing, apply a primer first. Finally, a plastic handrail can be raised. To do this, warm the cover with a hot air device or hair dryer.

When building stair railings, the procedure is analogous as above. In addition, you have to complete the template with another board. This is previously placed on the step. Using a spirit level, you can mark the vertical position of the bars here.

This topic has been developed for you by in cooperation with GAH ALBERTS.

Contact Gust. Alberts GmbH & Co. KG Gewerbegebiet Grünenthal 58849 Herscheid Phone: 02357 / 907-0 Fax: 02357 / 907-189 Email: [email protected] Internet:

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Video Board: DIY Baby Proof Banister / Railing